Our conventional machining machine park, made up of lathes and milling machines, allows us to manufacture prototypes. Also, it ensures that it is particularly responsive during the phases essential to the development of these same prototypes.
Our boilermaking workshop is equipped with a shear, a bender, a saw and a punching machine to comprehensively meet our manufacturing needs for mechanically welded constructions in painted, galvanized or stainless steel.
The tools of the AUTODESK Product Design Suite software allow our mechanical design office teams to realize the innovative ideas of our customers through all stages of the life cycle of a product from its birth to its recycling in through its ecological impact. 3D digital models represent the first realizations of an idea, of a prototype. Digital simulations make it possible to define and validate both the designs (finite element simulation) and also the kinematics of a prototype. The eco material advisor also makes it possible to measure the ecological impact linked to the choice of materials. Thus, eco-design is also taken into account.
The experience of our teams of automation engineers makes it possible to implement a multitude of tools that have been mastered for a long time (Siemens API programming, Schneider, Omron, Fanuc robot programming, Staubli, etc.). It also allows you to adapt:
Finally, the Sylob ERP allows us to control the management of our projects in terms of deadlines and costs while guaranteeing the circulation of information between the different departments of the company.
The achievements resulting from Sermatec INNOVATION respond on the one hand to the necessary evolution of the applications of the various Sermatec activities, but also to the needs of customers for whom the solution to their ideas does not yet exist. Each prototype, implemented, concretizes the original idea behind a project, while integrating the requirements and standards of the environment in which the innovation will evolve.
Innovative bread making system
Sermatec INNOVATION develops its own pulsed current generators to equip its electrochemical machining installations.
Installation intended for drying wood chips
New polishing process based on electrochemistry
Extraction of heavy objects on an inclined belt.
This system was developed in partnership with an innovative company in the agri-food sector. Its patented process makes it possible to make bread from 90% of the base product. The installation includes:
Sermatec power supplies can generate pulsed currents with configurable duty cycles. They communicate with the main APIs on the market. They can be used in the electrochemical process but can be customized to work in other applications.
This installation, equipped with moving perforated floors, allows wood chips to be dried on several levels fed in a cascade. The hot air is recovered to supply a pre-dryer with the aim of limiting energy consumption.
Sermatec INNOVATION is developing a new polishing process based on an ecological, low-concentration electrolyte. This system makes it possible to improve surface conditions, deburr edges, clean and decontaminate metal tools, and give a shiny finish to metal objects.
This system extracts the heavier objects from a bulk product, with a higher density. This device secures bulk product transport facilities. It makes it possible to obtain more homogeneous products.
