Industry - Sermatec

Based on its experience acquired in numerous industrial applications in electrochemistry in the automotive and aeronautical sectors, Sermatec Industry has developed cutting-edge expertise in the design, manufacturing, installation of production means and automated and robotic islands. This expertise applies both to electrochemical machining machines and to other equipment such as washing, control, vision machines, palletizing and conveying installations, etc.

Solutions INDUSTRY

Our expertise

Sermatec Industry takes care of the complete study, production and integration of special machines within automated islands. Our scope of collaboration is broad and can include the following missions:

Design by a mechanical design office as well as an electrical automation design office.
The manufacture of machining and deburring machines by electrochemistry meeting current production constraints (automation, cost reduction, maintainability, user safety, etc.).
The manufacture of deburring and electrochemical machining tools for Sermatec Industry machines or competitive machines.
Proposals for pre- and post-treatment solutions for electrochemistry (such as washing machines).

Production of pre-series parts in electrochemistry.
Validation of parameters and solutions on our installations.
The manufacture and installation of special machines, control, industrial vision, traceability, conveying and packaging.
The supply of a robotic or automated island including a Sermatec Industry production means but also related elements provided by the customer.
Carrying out machine and tool receptions in our premises.

The development of machines and tools by a Sermatec Industry technician as well as complete qualification according to our customers’ procedures.
Training our clients’ teams.
The tool maintenance and warranty program, a preventive and curative maintenance guide as well as lists of spare parts are provided with each machine.
Technical support in operation within 48 hours with fault diagnosis by telephone: remote connection, remote maintenance.
The proposal for 4.0 solutions.

Our means

Machinery
conventional machining

Our fleet of conventional machining machines made up of lathes and milling machines allows us both to control the development of our machines and tools and also to respond reactively to after-sales service issues for our customers in terms of manufacturing spare parts.

sermatec-innovation-parc-machines-usinage-conventionnel

Boiler workshop

Our boilermaking workshop is equipped with a shear, a folder, a saw and a punching machine to comprehensively meet our manufacturing needs for mechanically welded constructions in painted, galvanized or stainless steel.

ECM Machinery

Our ECM machine park made up of 3 machining stations with capacities up to 1000A, allows us to present our know-how in this field, to carry out feasibility tests for our customers, to validate and receive ECM tools before shipment. We can also ensure the production of small pre-series or subcontracting of very small series.

Mechanical design office

Our mechanical design office designs on workstations equipped with the AUTODESK Product Design Suite software suite. The 2D tools thus make it possible to carry out installation layouts in conjunction with customers, architects, different clients, to draw all the fluid diagrams and functional analysis diagrams.
3D tools make it possible to design digital models representative of the installations provided in order to exchange and collaborate effectively with all stakeholders in a project. Finite element digital simulation tools also make it possible to validate the dimensions of the machines and the technical choices made.

Electrical design office

Our automation electrical design office is equipped with multiple software programs that allow it to design electrical diagrams and develop industrial automation solutions on the main market platforms, namely Siemens, Schneider, Omron APIs, Fanuc and Staubli robots…to provide real-time deterministic industrial computing solutions through National Instrument hardware, to offer solutions for operating and monitoring installations in accordance with industry 4.0 standards.

SYLOB ERP

Finally, the Sylob ERP allows us to control the management of our projects in terms of deadlines and costs while guaranteeing the flow of information between the company’s different departments.

Our achievements

“Made in SERMATEC Industry” machines with a robust and innovative design are designed around customer needs. They are the assurance for our customers of acquiring equipment adapted to their type of production. Each SERMATEC Industry machine is controlled interactively in all its driving modes (manual, automatic, maintenance) using a large touch screen. Each application developed uses and integrates various elements or principles such as vision, control, marking, traceability, robotization, etc.